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Custom Manufacturing

Community Block Grant Funds Wyoming Low Income Retirement Home Remodel

Rocky Mountain Manor, an assisted living facility for seniors in Powell, Wyoming, needed a hand. They required funding for a major remodeling project, so they approached the Powell City Council to sponsor a community block grant. Another organization focused on affordable housing, Mountain Spirit Habitat for Humanity, was also in dire need of funds – but there was only enough for one. While Rocky Mountain received the funds, another grant was sought out and, in the end, both organizations got the money they needed to continue to provide quality, affordable living options for area residents in need.

You can read an article about the projects at the Powell Tribune website.

Best Bath Systems is pleased to have been chosen as the supplier of bathroom shower units for the Rocky Mountain Manor.  Marla Pierson, Manager of the Manor chose Best Bath showers for their structural integrity, new construction look and visual appeal.

“We didn’t have to build in supports or backing, and the showers provide a system that gives us a long-term fix for bathing,” Pierson explained. Additionally the units included a custom built shower base to align with the drains, saving additional on-site fabrication time and costs.  She also commented on the ease of installation, saying “installation, including removal of the existing tub took a day to a day and a half to complete.  Two contractors were used in our project of nearly 50 installs and they completed them all well under deadline.”

Case Study: Custom Shower Solutions Solve Asbestos Abatement Issues in Senior Living Facility

When New York-based LAN Associates Architects and New Jersey-based Construction Technology Corporation discovered asbestos embedded in the 350 bathrooms of the 30 year old Asbury Tower,  a 26-story senior living high-rise in Asbury Park, New Jersey,  their remodel project was in danger of grinding to a halt.

After thorough evaluation of the Asbury Tower, traditional asbestos abatement options were considered.  “We started looking at encapsulating the walls rather than bringing in an asbestos contractor to demo the bathrooms. We became aware of Best Bath Systems and their willingness to produce custom work and decided to call,” said project architect Vlad Potiyevsky, of LAN Architects.

Best Bath Systems was contracted to design, manufacture and deliver a custom accessible bath solution to effectively remodel, cover and seal the tower’s 350 bathrooms. It allowed architects and construction project managers to avoid costly asbestos removal, install a beautiful bathroom and put the remodel back on track.

The challenge for Best Bath was to design custom built pieces to fit each bathroom. Though they appeared as identical footprints on the construction floor plans, the 350 bathrooms were originally built in eight different design layouts, each with varied dimensions.

“We needed to be able to cover up the wainscot and around the door areas of the bathroom without disturbing the sheet rock and also take out the old bathtubs and put in a more accessible shower,” Cal Osborn of Best Bath explained. “We had to design for these different rooms a multi-piece, universal system; you can’t just bring in a one piece unit. So the floor needed to be separate from the shower pan and then all the wainscot and shower sections had to be custom built to fit together once they arrived at the job site.”

Best Bath manufactured over 7,000 shower surround system composite fiberglass pieces for the Asbury Tower remodel. Finish wall materials include gel coat surfaced fiberglass with encapsulated plywood. This standard Best Bath wall feature allows placement of accessories without additional modification. Because a harder surface was desired for the bathroom floor, a state of the art, sprayable solid surface was selected for the floors, giving the look and feel of granite and enabling the surface to withstand shoe traffic.

Best Bath helped construction managers meet critical construction timelines by offering unusually quick turnaround. Just six weeks after being contacted by LAN Associates, Best Bath manufactured and shipped a complete bathroom system for test fitting and resident feedback.  “It’s not your typical construction vendor that is able to supply things so fast, especially when it’s made from scratch,” said Scott Harris, senior project manager at Construction Technology Corporation.

Best Bath Systems attributes the quick turnaround time to the very nature of the universal bath system. The interchangeability of the shower wall and floor components reduces tooling time dramatically. Osborn says Best Bath’s rapid production can also be credited to Best Bath’s custom-oriented production system, which is unique to the industry.

“Out of necessity, most manufacturers are production-oriented; Best Bath is a solution-oriented company. We’re set up to do custom work and we welcome creative custom ideas, we are able to adapt to custom challenges,” said Osborn.

This partnership kept the Asbury Tower remodel on budget and enabled them to meet their spring, 2009 completion date.